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Lean Six Sigma Green Belt Course Outline

This Six Sigma Green Belt training course will explore the following areas:

Part 1: Lean Six Sigma Yellow Belt

Course Objectives and Agenda

• An Introduction to Six Sigma
• What is Six Sigma?
• Six Sigma Belts
• Processes
• Key Terminology and Concepts
• Customers, Value, and Waste
• Key Metrics

The DMAIC Cycle

• What is DMAIC?
• Define
• Measure
• Analyse
• Improve
• Control

Yellow Belt Tools and Techniques

• The Lean Triad - 5S, Poka Yoke, SMED
• Voice of the Customer
• SIPOC
• Value Stream Analysis
• Heijunka
• Variation and SPC
• Data and Process Capability
• Process Efficiency
• Identifying the Root Cause
• Solving Problems
• Kaizen Events
• Lean Teams

Lean Six Sigma Yellow Belt Examination

Part 2: Lean Six Sigma Green Belt

• Objectives of Lean Six Sigma Green Belt Training
• The Role of the Lean Six Sigma Green Belt
• Lean Six Sigma Green Belt Agenda

Improvement Methodologies

• DMAIC
• 3Cs
• 8Ds
• Plan, Do, Check, Act
• Kaizen
• DFSS

SPC Basics

• Terminology
• Data Types
• Normal Distribution and Standard Deviation
• Process Capability

Lean Management and Cell Theory

• The Role of the Lean Manager
• Work Cells
• High Performing Teams (HPTs)
• Rapid Action Teams (RATs)
• Visual Management
• Bruce Tuckman’s Group Development Model
• Emotional Cycle of Change (ECOC)
• Personality Styles
• Dealing with Resistance

Risk Management

• Lean Six Sigma Green Belt Risk Management
• Failure Mode and Effects Analysis

DMAIC for Green Belts

• Define Phase
• Measure Phase

SPC Tools and Techniques

• Frequency Distribution Tables
• Bar Charts and Histograms
• Pareto Charts
• Box and Whisker Plots
• Normal Distribution and Control Charts
• Calculating Process Efficiency
• Scatter Diagrams and Regression

DMAIC for Green Belts

• Analyse Phase
• Improve Phase
• Control Phase

Lean Six Sigma Green Belt Examination

 

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